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Home > Market Sectors > Aerospace & Defense > Aviation

Aviation

For more than 90 years, Saft has been designing and manufacturing high-tech aircraft battery systems and products for the world's most demanding aviation customers. We are the go-to manufacturer for custom-engineered battery systems with a long life and high reliability. Our unrivalled technical expertise, support, and service are the reason why Saft batteries are onboard two-thirds of all civil and military aircraft.
Contact our Saft specialist
Overview

Saft's aircraft battery systems

Saft’s proven nickel-cadmium (Ni-Cd) and lithium-ion (Li-ion) aircraft battery solutions are critical to safety, providing high-peak-power for engine or APU starting and emergency power backup. They outperform lead-acid batteries in both power and reliability and offer a long and predictable service life with no risk of ‘sudden death’ failure. Optimized maintenance ensures safety, maximum service life, and superior performance. Consequently, even with the cost of maintenance included, Saft provides a lower total cost of ownership (TCO) compared to other aviation battery providers.

At Saft, we produce over 400 different battery designs to suit virtually every requirement, each optimized for energy and power, guaranteeing integration with the electrical architecture of all fixed-wing and helicopter aircraft – even drones.  We can do this thanks to close cooperation between our teams and all the major aircraft OEMs over the whole product lifecycle. 

ULM® aircraft battery system 

Saft ULM® (Ultra Low Maintenance) aviation batteries have a well-established track record with major aircraft manufacturers. The most advanced Ni-Cd technology, first developed by Saft, is used in its ULM aircraft batteries. These batteries have the industry’s lowest TCO due to their reduced maintenance and extended life duration. Since ULM batteries serve a flight-critical function, they meet more than 100 different qualification criteria to uphold safety.  

How our aircraft battery technology works 

ULM performance hinges on our plastic bonded electrode (PBE) technology. This engineering solution measurably reduces water consumption due to a reduction in overcharge current compared to sintered technology. Thanks to PBE technology, our ULM aircraft batteries provide added safety and longer life, even at high operating temperatures. 

The following features offer the ideal combination to enable significant reduction in the TCO for commercial and military aircraft:

  • Intelligent: Along with smart design of separators between cells, temperature sensors prevent any risk of thermal runaway
  • Long service life: High-quality proprietary membrane and separator between the electrode plates inside cells extends the service life
  • Safe: Nylon vent valves on each cell ensure safety
  • Robust: Batteries recover from the most extreme conditions, including deep discharge
  • Durable: Nickel-plated copper cell links and terminals for maximum durability
  • Protective: Cells are housed inside leak-proof thermo-welded containers 
  • Efficient: Seam-welding of tabs onto electrode plates ensures efficient energy transfer
  • Easy exchange: System is designed for an easy exchange of individual cells instead of replacing the entire battery
  • Tough: Maintenance-free, stainless steel case provides extreme toughness.
2/3 of the world's fleet
2/3
of the world’s fleet
300,000 batteries produced
300,000
batteries produced
400+ off-shelf batteries
400+
off-shelf batteries
90 years' experience
90 years'
experience

Key benefits of Saft’s Ni-Cd aircraft battery systems 

  • Reduced maintenance: Our PBE technology reduces maintenance requirements by over 50 percent
  • Long service life: Smart design, high-quality materials and solid construction extend life by up to 10 years
  • Less weight: The use of lightweight PBEs reduces fuel consumption
  • Exceptional storage life: Allows long-term storage of up to 10 years without any intervention
  • Easily replaceable spare parts: Designed for individual cell replacement at a low cost
  • For new or retrofit installations: Form, fit, and function is interchangeable, streamlining spare parts inventories and with no need to modify aircraft
  • Supporting environmental sustainability: Over 75 percent of materials from returned, spent batteries are extracted for reuse. Saft’s worldwide network of collection partners recycle our batteries, in full compliance with local, national and international laws 

Li-ion aircraft batteries 

The aviation industry is moving towards more hybrid and electric aircraft as an alternative to the conventional thermal engine. This means cleaner aircraft with less, or even zero, fuel consumption. Li-ion technology is the battery technology of choice for these hybrid and electric engines. We have spent more than 15 years researching Li-ion solutions to provide cutting-edge battery systems in anticipation of this demand.

Our Li-ion aircraft battery systems comply with the highest standards, including DO-254, DO-178B and DO-311A, and are adapted to More Electric Aircraft (MEA) platforms to ensure support for increased electrical demands.

 

 

Battery-powered hybrid and full electric propulsion systems hold promise for the aviation industry as they can significantly reduce aircraft CO2 and NOx emissions, as well as noise. However, propulsion batteries for aviation come with a range of obstacles, including cell selection, total energy storage requirements, space availability and the need to comply with standards and certification. 

The challenge for the sector lies in increasing energy and power density of lithium aircraft battery systems and optimizing aircraft integration solutions while making sure they remain safe. The rise of new chemistries, and especially solid-state technology, will be a game changer for the industry. With a strong focus on solid-state battery technology, Saft is already a leading player in this emerging market.

Why choose Saft’s aircraft battery solutions? 

Saft is a dedicated supplier and partner, delivering quality products, technical expertise, professional service, and round-the-clock support at the lowest total cost of ownership. 

  • We pride ourselves on having 90 years of experience in aircraft batteries
  • Over 100,000 of our tried and trusted ULM batteries have entered service globally since 2010
  • We have more than 130 OEM-approved batteries
  • We have first-hand experience working with Airbus, Bell, Boeing, Bombardier, Dassault, Embraer and more 
  • Only Saft ULM batteries maintain 100% rated capacity throughout their entire life
  • We have world-class, high-quality manufacturing production facilities in France and the United States
  • Our lightweight aircraft batteries provide the same consistent level of quality and high performance, no matter when or where they were manufactured
  • Beyond the aircraft battery pack, we offer dedicated technical and product support teams, FAA-approved training courses in service life optimization and operational cost control, a worldwide distribution network including AOG services and a worldwide network dedicated to recycling batteries.

 


 

We design and create high-performance batteries across the aerospace and defense sectors. Learn more about our satellite battery systems within our defense and space range. 

Alternatively, discover the other sectors we work with. We supply:

  • Transport batteries including traction batteries, lightweight racing batteries, marine batteries and railway batteries 
  • Hospital battery systems and medical equipment batteries
  • Buildings and industries batteries including data center batteries and construction equipment batteries
  • Telecom batteries
  • Utilities battery technology including off-grid battery solutions, renewable energy batteries and substation battery maintenance 
  • Oil & gas sector batteries
Contact a Saft specialist

Download the Fly Further brochure

Download (English)

Download the civil application guide

Download (English)

Download the ULM brochure

Download (English)
Products & solutions
All
Start & Emergency
  • ULM® (Ultra Low-Maintenance) Ni-Cd batteries

    View Product
  • ULM® (Ultra Low-Maintenance) Ni-Cd batteries

    View Product

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Services and training

Aircraft battery maintenance

When it comes to support, our global distribution network is ready to respond to customer needs. We provide certified repair and maintenance battery shops as well as in-house dedicated support and service teams and battery maintenance training. We work with nearly all aircraft manufacturers (OEMs) worldwide to create aircraft batteries that are fully compliant with all recognized international aviation, safety, environmental, and quality standards. We are there for customers throughout the life of their battery system.

Why is aircraft battery maintenance important? 

Unlike valve-regulated lead-acid electrochemistry, our ULM aviation batteries are designed to allow operators to perform preventive maintenance. Not only does this guarantee performance, but they can also collect valuable data to avoid any onboard problems or unscheduled removals. With proper maintenance, the life of your Saft ULM battery can reach up to 10 years.

Aviation battery training 

With 90 years of experience, Saft has been making batteries for the aviation sector for almost as long as the sector has existed. Our highly skilled trainers work with operators to make sure our batteries are used and maintained correctly to ensure optimum performance and longevity.

Saft offers:

  • Saft Ni-Cd Battery Maintenance Training (BMT)
  • Saft Ni-Cd Refresher Battery Training (RBT) eLearning
  • Saft Ni-Cd Battery Maintenance Basics Online eLearning (online BMB)

 

Tools 

Our toolkit for any Ni-Cd aircraft battery pack (download the datasheet 22095-2-0907 below) has everything needed for the standard maintenance of a Saft Ni-Cd aircraft battery, including a universal vent wrench, equalizing resistors, syringe, cell extraction wrench, and nozzles.

Download the tool kit datasheet

Download (English)

ATEQ, recommended by Saft

With a new configuration of charge/discharge benches, Saft recommends ATEQ’s new Battery Charger Analyser the ATEQ BCA . The solution has been specifically designed for maintenance, certification, and approval of all types of aviation batteries worldwide. Thanks to its improved user interface, increased versatility, and a new integrated voltmeter, the new models allow maintenance experts to deal with several batteries at a time, to be more effective and productive on a daily basis, and with a solution that is extremely competitive from a cost point of view. 

 

Connect to our customer portal to register
Distributors

World-class support network

We service our customers exclusively through a selected and specialized network of partners: Boeing (formerly Aviall), D+C Airparts, and Satair. These partners work to tight lead times and in approved workshops on original Saft aircraft batteries and parts. They are specialist aviation-part providers and offer excellent logistics and product support. They are regularly inspected and constantly monitored by Saft to maintain and exceed world-class product support standards.

Our three partners hold inventories of Saft batteries and parts and can be reached on:
 

Boeing (formerly Aviall) 24/7 AOG Hotline +1 972 586 1985
 

D+C Airparts 24/7 AOG Hotline +49 6105 97010
 

Satair 24/7 AOG hotline +45 4040 1224

  • Boeing Distribution (formerly Aviall) AMSTERDAM

    Amsterdam

    Schillingweg 40, Nieuw Vennep, 2153 PL

    Netherlands

    Tel: +31 25 22 45 900

    https://shop.boeing.com/aviation-supply/

  • Boeing Distribution (formerly Aviall) AUCKLAND

    Auckland

    17 Airpark Dr., Airport Oaks, Auckland, 1701

    New Zealand

    Tel: +64 9 275 0571

    https://shop.boeing.com/aviation-supply/

  • Boeing Distribution (formerly Aviall) BEIJING

    Beijing

    Unit 1801A Pacific Century Place, 2A, Gong Ti Bei Lu, Chao Yang District, Beijing, 100027

    China

    Tel: +86 10 6410 6086

    https://shop.boeing.com/aviation-supply/

  • Boeing Distribution (formerly Aviall) BRISBANE

    Brisbane

    111 Ditchman Ave, Archerfield Airport, Archerfield, Queensland, 4108

    Australia

    Tel: +61 7 3277 8322

    https://shop.boeing.com/aviation-supply/

  • Boeing Distribution (formerly Aviall) CHICAGO

    Chicago, IL

    3950 Swenson Avenue, St. Charles, IL 60174-3446

    USA

    Tel: +1 630 232 5035

    https://shop.boeing.com/aviation-supply/

    Repair station scope of work: Ni-Cd

  • Boeing Distribution (formerly Aviall) DALLAS

    Dallas, TX

    2755 Regent Blvd, Dallas-Ft Worth Airport, Texas , 75261-9048

    USA

    Tel: +1 972 586 1850

    https://shop.boeing.com/aviation-supply/

    Repair station scope of work: Ni-Cd and Li-ion

  • Boeing Distribution (formerly Aviall) DAVIE

    Miami, FL

    3350 Davie Rd. Suite 206, Miami, FL, 33314

    USA

    Tel: +1 954 625 3914

    https://shop.boeing.com/aviation-supply/

    Repair station scope of work: Ni-Cd

  • Boeing Distribution (formerly Aviall) DUBAI

    Dubai

    Dubai Airport Free Zone Authority, Unit F-09, Dubai, PO Box 293879

    United Arab Emirates

    Tel: +971 4 299 8980

    https://shop.boeing.com/aviation-supply/

  • Boeing Distribution (formerly Aviall) HONG KONG

    Hong Kong

    Unit 2203 Global Gateway, 168 Yeung Uk Road, Tsuen Wan, New Territories, Hong kong

    China

    Tel: +852 2318 0233

    https://shop.boeing.com/aviation-supply/

  • Boeing Distribution (formerly Aviall) JAPAN

    Yokohama

    Nihon Seimei Marunouchi Building 20F, 6-6, 1-chome, Marunouchi, Chiyoda-ku, Tokyo, Japan, 100-0005

    Japan

    Tel: +81 3 5223 2036

    https://shop.boeing.com/aviation-supply/

  • Boeing Distribution (formerly Aviall) MELBOURNE

    Melbourne

    20-22 Lindaway Pl., Tullamarine, Victoria, 3042

    Australia

    Tel: +61 3 9339 3000

    https://shop.boeing.com/aviation-supply/

  • Boeing Distribution (formerly Aviall) PARSIPPANY

    Parsippany, NJ

    Morristown, 2 Cranberry Road, Parsippany, New Jersey, 7054

    USA

    Tel: +1 973 257 8705

    https://shop.boeing.com/aviation-supply/

    Repair station scope of work: Ni-Cd

  • Boeing Distribution (formerly Aviall) PERTH

    Perth

    11 Eagle Dr., Jandakot Airport , Jandakot, Western Australia, 6164

    Australia

    Tel: +61 8 9332 7855

    https://shop.boeing.com/aviation-supply/

  • Boeing Distribution (formerly Aviall) SINGAPORE

    Singapore

    2 Loyang Lane, #05-02, Singapore, 508913

    Singapore

    Tel: +65 6542 5420

    https://shop.boeing.com/aviation-supply/

  • Boeing Distribution (formerly Aviall) TORONTO

    Toronto

    7425 Tranmere Drive, Mississauga, Ontario, L5S IL4

    Canada

    Tel: +905 672 6833

    https://shop.boeing.com/aviation-supply/

    Repair station scope of work: Ni-Cd

  • Boeing Distribution (formerly Aviall) VAN NUYS

    Van Nuys, CA

    Van Nuys Airport, 8045 Woodley Avenue, Van Nuys, California , 91406-1259

    USA

    Tel: +1 818 997 5062

    https://shop.boeing.com/aviation-supply/

    Repair station scope of work: Ni-Cd

  • D+C Airparts Battery in Europe GmbH

    Moerfelden-Walldorf

    Hessenring 4b, Moerfelden-Walldorf, 64546

    Germany

    Tel: +49 6105 9701 33

    http://www.dc-airparts.com/

    Repair station scope of work: Ni-Cd and Li-ion

  • SATAIR A/S

    Kastrup

    Amager Landevej 147A, Kastrup, Copenhagen, 2770

    Denmark

    Tel: +4 532 470 100

    http://www.satair.com/

  • SATAIR CHINA

    Beijing

    Tianzhu Airport Industrial Zone , No.5 Tianzhu Donglu, P.O. Box 3412, , Beijing, 101312

    China

    Tel: +86 10 8048 6340

    http://www.satair.com/

  • SATAIR DUBAI

    Dubai

    Dubai Airport free zone, West Ring Road, plot W20 & 22, Dubai, PO BOX 54341

    United Arab Emirates

    Tel: +971 (0) 4 299 8080

    http://www.satair.com/

  • SATAIR HAMBURG

    Hamburg

    Weg beim Jaeger 150, Hamburg, 22335

    Germany

    Tel: +49 40 5076 2227

    http://www.satair.com/

  • SATAIR MIAMI

    Miami, FL

    11255 NW 106th St, Building 1, Suite 6, Miami, FL 33178

    USA

    Tel: +1 305 863 7621

    http://www.satair.com/

    Repair station scope of work: Ni-Cd and Li-ion

  • SATAIR PEACHTREE

    Peachtree City, GA

    525 Westpark Drive, Suite 400, Peachtree City, GA 30269

    USA

    Tel: +1 404 675 6333

    http://www.satair.com/

  • SATAIR SINGAPORE

    Singapore

    27 Loyang Way, 508728

    Singapore

    Tel: +65 6580 5733

    http://www.satair.com/

    Repair station scope of work: Li-ion

  • SATAIR UK LTD

    Middlesex

    Unit 3, Space Waye, North Feltham Trading Estate , Feltham, Middlesex , TW14 0TH

    UK

    Tel: +44 203 968 0370

    http://www.satair.com/

    Repair station scope of work: Ni-Cd and Li-ion

  • SATAIR WASHINGTON

    Herndon, VA

    2550 Wasser Terrace Suite 9100, Herndon, VA 20171

    USA

    Tel: +1 703-834-3441

    http://www.satair.com/

Download This List
Saft authorized battery repair shops

Saft's international network of authorized repair stations ensures our customers get the best service.

We train their staff and regularly perform audits so we can guarantee high-quality maintenance and service and ensure that they meet our rigorous standards. All the listed repair stations below meet Part 145/FAR 145 as a minimum.

  • AERMECCANICA

    Milan

    Via Monte Grappa 2, Lonate Pozzolo, 21015

    Italy

    Tel: +39 03 31 30 17 50

    http://www.aermeccanica.it/

    Repair station scope of work: Ni-Cd

  • Boeing Distribution (formerly Aviall) CHICAGO

    Chicago, IL

    3950 Swenson Avenue, St. Charles, IL 60174-3446

    USA

    Tel: +1 630 232 5035

    https://shop.boeing.com/aviation-supply/

    Repair station scope of work: Ni-Cd

  • Boeing Distribution (formerly Aviall) DALLAS

    Dallas, TX

    2755 Regent Blvd, Dallas-Ft Worth Airport, Texas , 75261-9048

    USA

    Tel: +1 972 586 1850

    https://shop.boeing.com/aviation-supply/

    Repair station scope of work: Ni-Cd and Li-ion

  • Boeing Distribution (formerly Aviall) DAVIE

    Miami, FL

    3350 Davie Rd. Suite 206, Miami, FL, 33314

    USA

    Tel: +1 954 625 3914

    https://shop.boeing.com/aviation-supply/

    Repair station scope of work: Ni-Cd

  • Boeing Distribution (formerly Aviall) PARSIPPANY

    Parsippany, NJ

    Morristown, 2 Cranberry Road, Parsippany, New Jersey, 7054

    USA

    Tel: +1 973 257 8705

    https://shop.boeing.com/aviation-supply/

    Repair station scope of work: Ni-Cd

  • Boeing Distribution (formerly Aviall) TORONTO

    Toronto

    7425 Tranmere Drive, Mississauga, Ontario, L5S IL4

    Canada

    Tel: +905 672 6833

    https://shop.boeing.com/aviation-supply/

    Repair station scope of work: Ni-Cd

  • Boeing Distribution (formerly Aviall) VAN NUYS

    Van Nuys, CA

    Van Nuys Airport, 8045 Woodley Avenue, Van Nuys, California , 91406-1259

    USA

    Tel: +1 818 997 5062

    https://shop.boeing.com/aviation-supply/

    Repair station scope of work: Ni-Cd

  • CRONDA

    Beijing

    18# Shatuo Industrial Park, Renhe Town,Shunyi Dist., Beijing, 101300

    China

    Tel: +86 010 69476670

    http://www.bj-cronda.com/

    Repair station scope of work: Ni-Cd

  • D+C Airparts Battery in Europe GmbH

    Moerfelden-Walldorf

    Hessenring 4b, Moerfelden-Walldorf, 64546

    Germany

    Tel: +49 6105 9701 33

    http://www.dc-airparts.com/

    Repair station scope of work: Ni-Cd and Li-ion

  • DUNCAN AVIATION

    Lincoln, NE

    3701 Aviation Rd, Lincoln, NE 68524

    USA

    Tel: +1 402 470 4585

    https://www.duncanaviation.aero/

    Repair station scope of work: Ni-Cd

  • GELBYSON S.R.L

    Roma

    Via P. Sagramoso, 31, Roma, 00135

    Italy

    Tel: +39 063 630 4941

    http://www.gelbyson.com

    Repair station scope of work: Ni-Cd

  • JET AVIATION AG

    Basel

    Flughafenstrasse H1/28, P.O. Box 214 , Basel-EuroAirport , CH-4030

    Switzerland

    Tel: +41 58 158 4470

    https://www.jetaviation.com/basel

    Repair station scope of work: Ni-Cd

  • SABENA TECHNICS DNR

    Dinard

    Dinard-Pleurtuit-Saint Malo International airport BP 90154 Cedex, Dinard, 35801

    France

    Tel: +33 (0)2 99 82 72 54

    http://www.sabenatechnics.com

    Repair station scope of work: Ni-Cd

  • SABENA TECHNICS FNI

    Saint Gilles

    Nimes-Garons airport, Saint Gilles, 30800

    France

    Tel: +33 (0)4 66 70 67 28

    http://www.sabenatechnics.com

    Repair station scope of work: Ni-Cd

  • SAFRAN ELECTRONICS & DEFENSE SERVICES ASIA PTE LTD

    Singapore

    26 Changi North Rise, 498756

    Singapore

    Tel: +6 563 894 900

    https://www.safran-group.com/companies/safran-electronics-defense

    Repair station scope of work: Ni-Cd

  • SATAIR MIAMI

    Miami, FL

    11255 NW 106th St, Building 1, Suite 6, Miami, FL 33178

    USA

    Tel: +1 305 863 7621

    http://www.satair.com/

    Repair station scope of work: Ni-Cd and Li-ion

  • SATAIR SINGAPORE

    Singapore

    27 Loyang Way, 508728

    Singapore

    Tel: +65 6580 5733

    http://www.satair.com/

    Repair station scope of work: Li-ion

  • SATAIR UK LTD

    Middlesex

    Unit 3, Space Waye, North Feltham Trading Estate , Feltham, Middlesex , TW14 0TH

    UK

    Tel: +44 203 968 0370

    http://www.satair.com/

    Repair station scope of work: Ni-Cd and Li-ion

  • SEMASA MRO

    Madrid

    C/ Berlín 27, Torres de la Alameda, Madrid, 28813

    Spain

    Tel: +34 618 735 292

    http://www.semasamro.com/

    Repair station scope of work: Ni-Cd

  • SHANGAI HUTE AVIATION TECH

    Shanghai

    No. 100, FeiAo Road, Pudong International Airport, Shanghai, 201207 PRC

    China

    Tel: +86 21 6885 8021

    Repair station scope of work: Ni-Cd

  • TOPCAST AVIATION SERVICES LIMITED

    Shatin

    6/F Metropole Square, 2 On Yiu Street, Sha tin

    Hong Kong

    Tel: +85 223 054 111

    http://www.topcast.com/

    Repair station scope of work: Ni-Cd

  • TURKISH TECHNICS

    Istanbul

    Sabiha Gokcen Havalimanı, E Kapısı, Havalimanı İç Yolu, Pendik, 34906

    Turkey

    Tel: +90 216 5859800

    https://turkishtechnic.com/

    Repair station scope of work: Ni-Cd

Download This List
Documentation & downloads

Click here to view Aviation documentation (Saft4U):

Access Aviation documentation
AOG contacts

Saft has three Aircraft on Ground (AOG) service partners, all of which hold Saft aviation batteries and parts in warehouses around the world. To find out more, please ring one of the following three hotlines:

 

Boeing (formerly Aviall) 24/7 AOG Hotline +1 972 586 1985
 

D+C Airparts 24/7 AOG Hotline +49 6105 97010
 

Satair 24/7 AOG hotline +45 4040 1224

Contact our Saft Specialists

To ensure we can respond as efficiently as possible, please complete this form which will be delivered to our team of experts who will help you with your enquiry.

In accordance with the provisions of the personal data protection regulation, Saft Groupe SAS as data controller will process your data for the purposes of providing the services and for its legitimate interest. Any mandatory fields are marked with an asterisk.

In accordance with current regulations, you have the right to access, correct, delete and object to the use of your personal data. You may ask for your personal data to be sent to you and you have the right to give instructions for the use of your personal data after your death. You can also ask for restriction of the data, portability of the data and/or make a claim to the CNIL (the French data protection agency). For any request please send it to GDPR@saftbatteries.com or to the following address:

Saft Groupe SAS
Communications Department
26, quai Charles Pasqua
92300 Levallois-Perret – France
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